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535.0 Aluminum vs. SAE-AISI 1552 Steel

535.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1552 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is SAE-AISI 1552 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
220 to 250
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 10
11 to 14
Fatigue Strength, MPa 70
290 to 400
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Shear Strength, MPa 190
460 to 510
Tensile Strength: Ultimate (UTS), MPa 270
760 to 840
Tensile Strength: Yield (Proof), MPa 140
460 to 650

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
51
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
11
Electrical Conductivity: Equal Weight (Specific), % IACS 79
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.4
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1180
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
81 to 98
Resilience: Unit (Modulus of Resilience), kJ/m3 150
560 to 1130
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
27 to 30
Strength to Weight: Bending, points 35
24 to 25
Thermal Diffusivity, mm2/s 42
14
Thermal Shock Resistance, points 12
26 to 29

Alloy Composition


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Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0.47 to 0.55
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
97.9 to 98.3
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
1.2 to 1.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0