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535.0 Aluminum vs. SAE-AISI 6150 Steel

535.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 6150 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is SAE-AISI 6150 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
200 to 350
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 10
15 to 23
Fatigue Strength, MPa 70
300 to 750
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
73
Shear Strength, MPa 190
400 to 730
Tensile Strength: Ultimate (UTS), MPa 270
630 to 1200
Tensile Strength: Yield (Proof), MPa 140
420 to 1160

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
46
Thermal Expansion, µm/m-K 24
12 to 13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 79
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.3
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.4
2.0
Embodied Energy, MJ/kg 160
28
Embodied Water, L/kg 1180
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
130 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 150
460 to 3590
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
22 to 43
Strength to Weight: Bending, points 35
21 to 32
Thermal Diffusivity, mm2/s 42
13
Thermal Shock Resistance, points 12
20 to 38

Alloy Composition


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Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0.48 to 0.53
Chromium (Cr), % 0
0.8 to 1.1
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
96.7 to 97.7
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.7 to 0.9
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.15
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0.1 to 0.25
0
Vanadium (V), % 0
0.15 to 0.3
Residuals, % 0 to 0.15
0