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535.0 Aluminum vs. S35140 Stainless Steel

535.0 aluminum belongs to the aluminum alloys classification, while S35140 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is S35140 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
210
Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 10
34
Fatigue Strength, MPa 70
250
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
78
Shear Strength, MPa 190
460
Tensile Strength: Ultimate (UTS), MPa 270
690
Tensile Strength: Yield (Proof), MPa 140
310

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 630
1420
Melting Onset (Solidus), °C 570
1370
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
14
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 79
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 9.4
5.5
Embodied Energy, MJ/kg 160
78
Embodied Water, L/kg 1180
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
190
Resilience: Unit (Modulus of Resilience), kJ/m3 150
250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
24
Strength to Weight: Bending, points 35
22
Thermal Diffusivity, mm2/s 42
3.7
Thermal Shock Resistance, points 12
16

Alloy Composition


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Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
20 to 22
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
44.1 to 52.7
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
1.0 to 3.0
Molybdenum (Mo), % 0
1.0 to 2.0
Nickel (Ni), % 0
25 to 27
Niobium (Nb), % 0
0.25 to 0.75
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.15
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0