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5449 Aluminum vs. 6081 Aluminum

Both 5449 aluminum and 6081 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5449 aluminum and the bottom bar is 6081 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 4.0 to 17
9.0
Fatigue Strength, MPa 78 to 120
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 190
180
Tensile Strength: Ultimate (UTS), MPa 210 to 330
310
Tensile Strength: Yield (Proof), MPa 91 to 260
270

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 590
610
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 140
180
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
47
Electrical Conductivity: Equal Weight (Specific), % IACS 110
160

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.5
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 29
27
Resilience: Unit (Modulus of Resilience), kJ/m3 60 to 480
540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 22 to 33
32
Strength to Weight: Bending, points 29 to 39
37
Thermal Diffusivity, mm2/s 56
74
Thermal Shock Resistance, points 9.4 to 15
14

Alloy Composition


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Aluminum (Al), % 94.1 to 97.8
96.3 to 98.6
Chromium (Cr), % 0 to 0.3
0 to 0.1
Copper (Cu), % 0 to 0.3
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.5
Magnesium (Mg), % 1.6 to 2.6
0.6 to 1.0
Manganese (Mn), % 0.6 to 1.1
0.1 to 0.45
Silicon (Si), % 0 to 0.4
0.7 to 1.1
Titanium (Ti), % 0 to 0.1
0 to 0.15
Zinc (Zn), % 0 to 0.3
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15