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5449 Aluminum vs. AZ91D Magnesium

5449 aluminum belongs to the aluminum alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 5449 aluminum and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
46
Elongation at Break, % 4.0 to 17
2.3 to 4.5
Fatigue Strength, MPa 78 to 120
74 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 130 to 190
120 to 140
Tensile Strength: Ultimate (UTS), MPa 210 to 330
160 to 220
Tensile Strength: Yield (Proof), MPa 91 to 260
80 to 130

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 190
130
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 590
490
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 140
78
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
11
Electrical Conductivity: Equal Weight (Specific), % IACS 110
58

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.8
1.7
Embodied Carbon, kg CO2/kg material 8.5
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 29
4.2 to 7.7
Resilience: Unit (Modulus of Resilience), kJ/m3 60 to 480
69 to 170
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 22 to 33
26 to 34
Strength to Weight: Bending, points 29 to 39
38 to 46
Thermal Diffusivity, mm2/s 56
45
Thermal Shock Resistance, points 9.4 to 15
9.5 to 13

Alloy Composition


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Aluminum (Al), % 94.1 to 97.8
8.3 to 9.7
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.3
0 to 0.030
Iron (Fe), % 0 to 0.7
0 to 0.0050
Magnesium (Mg), % 1.6 to 2.6
88.7 to 91.2
Manganese (Mn), % 0.6 to 1.1
0.15 to 0.5
Nickel (Ni), % 0
0 to 0.0020
Silicon (Si), % 0 to 0.4
0 to 0.1
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.3
0.35 to 1.0
Residuals, % 0 to 0.15
0