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5449 Aluminum vs. SAE-AISI 1084 Steel

5449 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1084 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5449 aluminum and the bottom bar is SAE-AISI 1084 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 4.0 to 17
11
Fatigue Strength, MPa 78 to 120
320 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 130 to 190
470 to 550
Tensile Strength: Ultimate (UTS), MPa 210 to 330
780 to 930
Tensile Strength: Yield (Proof), MPa 91 to 260
510 to 600

Thermal Properties

Latent Heat of Fusion, J/g 400
240
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
51
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.5
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 29
81 to 89
Resilience: Unit (Modulus of Resilience), kJ/m3 60 to 480
700 to 960
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 22 to 33
28 to 33
Strength to Weight: Bending, points 29 to 39
24 to 27
Thermal Diffusivity, mm2/s 56
14
Thermal Shock Resistance, points 9.4 to 15
25 to 30

Alloy Composition


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Aluminum (Al), % 94.1 to 97.8
0
Carbon (C), % 0
0.8 to 0.93
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.7
98.1 to 98.6
Magnesium (Mg), % 1.6 to 2.6
0
Manganese (Mn), % 0.6 to 1.1
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0