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5454 Aluminum vs. 2219 Aluminum

Both 5454 aluminum and 2219 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 2219 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
72
Elongation at Break, % 2.3 to 18
2.2 to 20
Fatigue Strength, MPa 83 to 160
90 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 140 to 200
110 to 280
Tensile Strength: Ultimate (UTS), MPa 230 to 350
180 to 480
Tensile Strength: Yield (Proof), MPa 97 to 290
88 to 390

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
230
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
540
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 130
110 to 170
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
28 to 44
Electrical Conductivity: Equal Weight (Specific), % IACS 110
81 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
3.1
Embodied Carbon, kg CO2/kg material 8.6
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
9.6 to 60
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
54 to 1060
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
44
Strength to Weight: Axial, points 23 to 36
16 to 43
Strength to Weight: Bending, points 30 to 41
23 to 44
Thermal Diffusivity, mm2/s 55
42 to 63
Thermal Shock Resistance, points 10 to 16
8.2 to 22

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
91.5 to 93.8
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
5.8 to 6.8
Iron (Fe), % 0 to 0.4
0 to 0.3
Magnesium (Mg), % 2.4 to 3.0
0 to 0.020
Manganese (Mn), % 0.5 to 1.0
0.2 to 0.4
Silicon (Si), % 0 to 0.25
0 to 0.2
Titanium (Ti), % 0 to 0.2
0.020 to 0.1
Vanadium (V), % 0
0.050 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.1
Zirconium (Zr), % 0
0.1 to 0.25
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants