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5454 Aluminum vs. 4015 Aluminum

Both 5454 aluminum and 4015 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 4015 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
35 to 70
Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 2.3 to 18
1.1 to 23
Fatigue Strength, MPa 83 to 160
46 to 71
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
82 to 120
Tensile Strength: Ultimate (UTS), MPa 230 to 350
130 to 220
Tensile Strength: Yield (Proof), MPa 97 to 290
50 to 200

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
160
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
41
Electrical Conductivity: Equal Weight (Specific), % IACS 110
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
2.4 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
18 to 290
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 23 to 36
13 to 22
Strength to Weight: Bending, points 30 to 41
21 to 30
Thermal Diffusivity, mm2/s 55
66
Thermal Shock Resistance, points 10 to 16
5.7 to 9.7

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
94.9 to 97.9
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.4
0 to 0.7
Magnesium (Mg), % 2.4 to 3.0
0.1 to 0.5
Manganese (Mn), % 0.5 to 1.0
0.6 to 1.2
Silicon (Si), % 0 to 0.25
1.4 to 2.2
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants