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5454 Aluminum vs. 520.0 Aluminum

Both 5454 aluminum and 520.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 520.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
75
Elastic (Young's, Tensile) Modulus, GPa 69
66
Elongation at Break, % 2.3 to 18
14
Fatigue Strength, MPa 83 to 160
55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 140 to 200
230
Tensile Strength: Ultimate (UTS), MPa 230 to 350
330
Tensile Strength: Yield (Proof), MPa 97 to 290
170

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 600
480
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 130
87
Thermal Expansion, µm/m-K 24
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
21
Electrical Conductivity: Equal Weight (Specific), % IACS 110
72

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.6
9.8
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
39
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
230
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
52
Strength to Weight: Axial, points 23 to 36
35
Strength to Weight: Bending, points 30 to 41
41
Thermal Diffusivity, mm2/s 55
37
Thermal Shock Resistance, points 10 to 16
14

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
87.9 to 90.5
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.4
0 to 0.3
Magnesium (Mg), % 2.4 to 3.0
9.5 to 10.6
Manganese (Mn), % 0.5 to 1.0
0 to 0.15
Silicon (Si), % 0 to 0.25
0 to 0.25
Titanium (Ti), % 0 to 0.2
0 to 0.25
Zinc (Zn), % 0 to 0.25
0 to 0.15
Residuals, % 0 to 0.15
0 to 0.15