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5454 Aluminum vs. 5457 Aluminum

Both 5454 aluminum and 5457 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 2.3 to 18
6.0 to 22
Fatigue Strength, MPa 83 to 160
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
85 to 130
Tensile Strength: Ultimate (UTS), MPa 230 to 350
130 to 210
Tensile Strength: Yield (Proof), MPa 97 to 290
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 600
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
180
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
46
Electrical Conductivity: Equal Weight (Specific), % IACS 110
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 23 to 36
13 to 21
Strength to Weight: Bending, points 30 to 41
21 to 28
Thermal Diffusivity, mm2/s 55
72
Thermal Shock Resistance, points 10 to 16
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
97.8 to 99.05
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.4
0 to 0.1
Magnesium (Mg), % 2.4 to 3.0
0.8 to 1.2
Manganese (Mn), % 0.5 to 1.0
0.15 to 0.45
Silicon (Si), % 0 to 0.25
0 to 0.080
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1

Comparable Variants