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5454 Aluminum vs. 6065 Aluminum

Both 5454 aluminum and 6065 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 2.3 to 18
4.5 to 11
Fatigue Strength, MPa 83 to 160
96 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
190 to 230
Tensile Strength: Ultimate (UTS), MPa 230 to 350
310 to 400
Tensile Strength: Yield (Proof), MPa 97 to 290
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
590
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 130
170
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
43
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.6
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
540 to 1040
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 23 to 36
31 to 40
Strength to Weight: Bending, points 30 to 41
36 to 43
Thermal Diffusivity, mm2/s 55
67
Thermal Shock Resistance, points 10 to 16
14 to 18

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Chromium (Cr), % 0.050 to 0.2
0 to 0.15
Copper (Cu), % 0 to 0.1
0.15 to 0.4
Iron (Fe), % 0 to 0.4
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 2.4 to 3.0
0.8 to 1.2
Manganese (Mn), % 0.5 to 1.0
0 to 0.15
Silicon (Si), % 0 to 0.25
0.4 to 0.8
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0 to 0.15
0 to 0.15