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5454 Aluminum vs. 7020 Aluminum

Both 5454 aluminum and 7020 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 7020 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
45 to 100
Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 2.3 to 18
8.4 to 14
Fatigue Strength, MPa 83 to 160
110 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
110 to 230
Tensile Strength: Ultimate (UTS), MPa 230 to 350
190 to 390
Tensile Strength: Yield (Proof), MPa 97 to 290
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 190
210
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
610
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
150
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
39
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.9
Embodied Carbon, kg CO2/kg material 8.6
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
23 to 46
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
110 to 690
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
47
Strength to Weight: Axial, points 23 to 36
18 to 37
Strength to Weight: Bending, points 30 to 41
25 to 41
Thermal Diffusivity, mm2/s 55
59
Thermal Shock Resistance, points 10 to 16
8.3 to 17

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
91.2 to 94.8
Chromium (Cr), % 0.050 to 0.2
0.1 to 0.35
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.4
0 to 0.4
Magnesium (Mg), % 2.4 to 3.0
1.0 to 1.4
Manganese (Mn), % 0.5 to 1.0
0.050 to 0.5
Silicon (Si), % 0 to 0.25
0 to 0.35
Titanium (Ti), % 0 to 0.2
0 to 0.25
Zinc (Zn), % 0 to 0.25
4.0 to 5.0
Zirconium (Zr), % 0
0.080 to 0.25
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants