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5454 Aluminum vs. 7049 Aluminum

Both 5454 aluminum and 7049 aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 7049 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
140
Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 2.3 to 18
6.2 to 7.0
Fatigue Strength, MPa 83 to 160
160 to 170
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
27
Shear Strength, MPa 140 to 200
300 to 310
Tensile Strength: Ultimate (UTS), MPa 230 to 350
510 to 530
Tensile Strength: Yield (Proof), MPa 97 to 290
420 to 450

Thermal Properties

Latent Heat of Fusion, J/g 400
370
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
480
Specific Heat Capacity, J/kg-K 900
860
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
36
Electrical Conductivity: Equal Weight (Specific), % IACS 110
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.1
Embodied Carbon, kg CO2/kg material 8.6
8.1
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
31 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
1270 to 1440
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
45
Strength to Weight: Axial, points 23 to 36
46 to 47
Strength to Weight: Bending, points 30 to 41
46 to 47
Thermal Diffusivity, mm2/s 55
51
Thermal Shock Resistance, points 10 to 16
22 to 23

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
85.7 to 89.5
Chromium (Cr), % 0.050 to 0.2
0.1 to 0.22
Copper (Cu), % 0 to 0.1
1.2 to 1.9
Iron (Fe), % 0 to 0.4
0 to 0.35
Magnesium (Mg), % 2.4 to 3.0
2.0 to 2.9
Manganese (Mn), % 0.5 to 1.0
0 to 0.2
Silicon (Si), % 0 to 0.25
0 to 0.25
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.25
7.2 to 8.2
Residuals, % 0 to 0.15
0 to 0.15