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5454 Aluminum vs. 8021 Aluminum

Both 5454 aluminum and 8021 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 8021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 2.3 to 18
2.3
Fatigue Strength, MPa 83 to 160
61
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Tensile Strength: Ultimate (UTS), MPa 230 to 350
160
Tensile Strength: Yield (Proof), MPa 97 to 290
130

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
220
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
56
Electrical Conductivity: Equal Weight (Specific), % IACS 110
180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.6
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
3.4
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
130
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 23 to 36
16
Strength to Weight: Bending, points 30 to 41
23
Thermal Diffusivity, mm2/s 55
88
Thermal Shock Resistance, points 10 to 16
7.0

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
98 to 98.8
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.050
Iron (Fe), % 0 to 0.4
1.2 to 1.7
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0
Silicon (Si), % 0 to 0.25
0 to 0.15
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.15