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5454 Aluminum vs. A390.0 Aluminum

Both 5454 aluminum and A390.0 aluminum are aluminum alloys. They have 79% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is A390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
110 to 140
Elastic (Young's, Tensile) Modulus, GPa 69
75
Elongation at Break, % 2.3 to 18
0.87 to 0.91
Fatigue Strength, MPa 83 to 160
70 to 100
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
28
Tensile Strength: Ultimate (UTS), MPa 230 to 350
190 to 290
Tensile Strength: Yield (Proof), MPa 97 to 290
190 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
640
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
580
Melting Onset (Solidus), °C 600
480
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
20
Electrical Conductivity: Equal Weight (Specific), % IACS 110
67

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
7.3
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
1.6 to 2.6
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
240 to 580
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
52
Strength to Weight: Axial, points 23 to 36
19 to 30
Strength to Weight: Bending, points 30 to 41
27 to 36
Thermal Diffusivity, mm2/s 55
56
Thermal Shock Resistance, points 10 to 16
9.0 to 14

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
75.3 to 79.6
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
4.0 to 5.0
Iron (Fe), % 0 to 0.4
0 to 0.5
Magnesium (Mg), % 2.4 to 3.0
0.45 to 0.65
Manganese (Mn), % 0.5 to 1.0
0 to 0.1
Silicon (Si), % 0 to 0.25
16 to 18
Titanium (Ti), % 0 to 0.2
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.2

Comparable Variants