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5454 Aluminum vs. AZ81A Magnesium

5454 aluminum belongs to the aluminum alloys classification, while AZ81A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is AZ81A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
55
Elastic (Young's, Tensile) Modulus, GPa 69
46
Elongation at Break, % 2.3 to 18
3.0 to 8.8
Fatigue Strength, MPa 83 to 160
78 to 80
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 140 to 200
91 to 130
Tensile Strength: Ultimate (UTS), MPa 230 to 350
160 to 240
Tensile Strength: Yield (Proof), MPa 97 to 290
84

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 190
130
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 600
500
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 130
84
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
12
Electrical Conductivity: Equal Weight (Specific), % IACS 110
65

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.6
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
4.0 to 17
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
77 to 78
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
70
Strength to Weight: Axial, points 23 to 36
26 to 39
Strength to Weight: Bending, points 30 to 41
38 to 50
Thermal Diffusivity, mm2/s 55
50
Thermal Shock Resistance, points 10 to 16
9.1 to 14

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
7.0 to 8.1
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0
Magnesium (Mg), % 2.4 to 3.0
89.8 to 92.5
Manganese (Mn), % 0.5 to 1.0
0.13 to 0.35
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.25
0 to 0.3
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0.4 to 1.0
Residuals, % 0 to 0.15
0 to 0.3

Comparable Variants