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5454 Aluminum vs. EN 1.3543 Stainless Steel

5454 aluminum belongs to the aluminum alloys classification, while EN 1.3543 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is EN 1.3543 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
220
Elastic (Young's, Tensile) Modulus, GPa 69
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 230 to 350
730

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
870
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 600
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
22
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.6
2.3
Embodied Energy, MJ/kg 150
32
Embodied Water, L/kg 1180
120

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 23 to 36
27
Strength to Weight: Bending, points 30 to 41
24
Thermal Diffusivity, mm2/s 55
6.1
Thermal Shock Resistance, points 10 to 16
26

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
0
Carbon (C), % 0
1.0 to 1.2
Chromium (Cr), % 0.050 to 0.2
16 to 18
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
79.1 to 83.6
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0 to 1.0
Molybdenum (Mo), % 0
0.4 to 0.8
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0