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5454 Aluminum vs. EN 1.8550 Steel

5454 aluminum belongs to the aluminum alloys classification, while EN 1.8550 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is EN 1.8550 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
300
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 2.3 to 18
11
Fatigue Strength, MPa 83 to 160
470
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 140 to 200
600
Tensile Strength: Ultimate (UTS), MPa 230 to 350
1000
Tensile Strength: Yield (Proof), MPa 97 to 290
760

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
440
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
40
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.6
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.4
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
1.7
Embodied Energy, MJ/kg 150
23
Embodied Water, L/kg 1180
67

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
100
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
1550
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 23 to 36
36
Strength to Weight: Bending, points 30 to 41
29
Thermal Diffusivity, mm2/s 55
11
Thermal Shock Resistance, points 10 to 16
29

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
0.8 to 1.2
Carbon (C), % 0
0.3 to 0.37
Chromium (Cr), % 0.050 to 0.2
1.5 to 1.8
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
94.4 to 96.3
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0.4 to 0.7
Molybdenum (Mo), % 0
0.15 to 0.25
Nickel (Ni), % 0
0.85 to 1.2
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.25
0 to 0.4
Sulfur (S), % 0
0 to 0.035
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0