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5454 Aluminum vs. Grade 6 Titanium

5454 aluminum belongs to the aluminum alloys classification, while grade 6 titanium belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is grade 6 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
100
Elongation at Break, % 2.3 to 18
11
Fatigue Strength, MPa 83 to 160
290
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
39
Shear Strength, MPa 140 to 200
530
Tensile Strength: Ultimate (UTS), MPa 230 to 350
890
Tensile Strength: Yield (Proof), MPa 97 to 290
840

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
310
Melting Completion (Liquidus), °C 650
1580
Melting Onset (Solidus), °C 600
1530
Specific Heat Capacity, J/kg-K 900
550
Thermal Conductivity, W/m-K 130
7.8
Thermal Expansion, µm/m-K 24
9.4

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
1.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.7
4.5
Embodied Carbon, kg CO2/kg material 8.6
30
Embodied Energy, MJ/kg 150
480
Embodied Water, L/kg 1180
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
92
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
3390
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
35
Strength to Weight: Axial, points 23 to 36
55
Strength to Weight: Bending, points 30 to 41
46
Thermal Diffusivity, mm2/s 55
3.2
Thermal Shock Resistance, points 10 to 16
65

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
4.0 to 6.0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 0.4
0 to 0.5
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0
Nitrogen (N), % 0
0 to 0.030
Oxygen (O), % 0
0 to 0.2
Silicon (Si), % 0 to 0.25
0
Tin (Sn), % 0
2.0 to 3.0
Titanium (Ti), % 0 to 0.2
89.8 to 94
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.4