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5454 Aluminum vs. ZC63A Magnesium

5454 aluminum belongs to the aluminum alloys classification, while ZC63A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is ZC63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
60
Elastic (Young's, Tensile) Modulus, GPa 69
48
Elongation at Break, % 2.3 to 18
3.3
Fatigue Strength, MPa 83 to 160
94
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
19
Shear Strength, MPa 140 to 200
130
Tensile Strength: Ultimate (UTS), MPa 230 to 350
220
Tensile Strength: Yield (Proof), MPa 97 to 290
130

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 190
98
Melting Completion (Liquidus), °C 650
550
Melting Onset (Solidus), °C 600
470
Specific Heat Capacity, J/kg-K 900
950
Thermal Conductivity, W/m-K 130
120
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
32
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
2.1
Embodied Carbon, kg CO2/kg material 8.6
22
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
6.3
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
190
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
58
Strength to Weight: Axial, points 23 to 36
29
Strength to Weight: Bending, points 30 to 41
38
Thermal Diffusivity, mm2/s 55
58
Thermal Shock Resistance, points 10 to 16
12

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
0
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
2.4 to 3.0
Iron (Fe), % 0 to 0.4
0
Magnesium (Mg), % 2.4 to 3.0
89.2 to 91.9
Manganese (Mn), % 0.5 to 1.0
0.25 to 0.75
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.25
0 to 0.2
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
5.5 to 6.5
Residuals, % 0 to 0.15
0 to 0.3