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5454 Aluminum vs. ZK40A Magnesium

5454 aluminum belongs to the aluminum alloys classification, while ZK40A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is ZK40A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
45
Elongation at Break, % 2.3 to 18
4.2
Fatigue Strength, MPa 83 to 160
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
17
Shear Strength, MPa 140 to 200
160
Tensile Strength: Ultimate (UTS), MPa 230 to 350
280
Tensile Strength: Yield (Proof), MPa 97 to 290
260

Thermal Properties

Latent Heat of Fusion, J/g 400
340
Maximum Temperature: Mechanical, °C 190
120
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 600
540
Specific Heat Capacity, J/kg-K 900
970
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
27
Electrical Conductivity: Equal Weight (Specific), % IACS 110
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
1.8
Embodied Carbon, kg CO2/kg material 8.6
24
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
12
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
740
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
65
Strength to Weight: Axial, points 23 to 36
43
Strength to Weight: Bending, points 30 to 41
53
Thermal Diffusivity, mm2/s 55
62
Thermal Shock Resistance, points 10 to 16
17

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
0
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
0
Magnesium (Mg), % 2.4 to 3.0
94.2 to 96.1
Manganese (Mn), % 0.5 to 1.0
0
Silicon (Si), % 0 to 0.25
0
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
3.5 to 4.5
Zirconium (Zr), % 0
0.45 to 1.0
Residuals, % 0 to 0.15
0 to 0.3