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5454-O Aluminum vs. Annealed AISI 304L

5454-O aluminum belongs to the aluminum alloys classification, while annealed AISI 304L belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454-O aluminum and the bottom bar is annealed AISI 304L.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61
170
Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 17
42
Fatigue Strength, MPa 110
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 160
370
Tensile Strength: Ultimate (UTS), MPa 240
540
Tensile Strength: Yield (Proof), MPa 100
190

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
540
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 600
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
16
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
3.1
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 34
180
Resilience: Unit (Modulus of Resilience), kJ/m3 77
94
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 25
19
Strength to Weight: Bending, points 32
19
Thermal Diffusivity, mm2/s 55
4.2
Thermal Shock Resistance, points 11
12

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.050 to 0.2
18 to 20
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
65 to 74
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0 to 2.0
Nickel (Ni), % 0
8.0 to 12
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.25
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0