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5456 Aluminum vs. 204.0 Aluminum

Both 5456 aluminum and 204.0 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 11 to 18
5.7 to 7.8
Fatigue Strength, MPa 130 to 210
63 to 77
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Tensile Strength: Ultimate (UTS), MPa 320 to 340
230 to 340
Tensile Strength: Yield (Proof), MPa 150 to 250
180 to 220

Thermal Properties

Latent Heat of Fusion, J/g 390
390
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 570
580
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 120
120
Thermal Expansion, µm/m-K 24
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
29 to 34
Electrical Conductivity: Equal Weight (Specific), % IACS 97
87 to 100

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 9.0
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1170
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
220 to 350
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 33 to 35
21 to 31
Strength to Weight: Bending, points 38 to 40
28 to 36
Thermal Diffusivity, mm2/s 48
46
Thermal Shock Resistance, points 14 to 15
12 to 18

Alloy Composition


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Aluminum (Al), % 92 to 94.8
93.4 to 95.5
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
4.2 to 5.0
Iron (Fe), % 0 to 0.4
0 to 0.35
Magnesium (Mg), % 4.7 to 5.5
0.15 to 0.35
Manganese (Mn), % 0.5 to 1.0
0 to 0.1
Nickel (Ni), % 0
0 to 0.050
Silicon (Si), % 0 to 0.25
0 to 0.2
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0.15 to 0.3
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.15