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5456 Aluminum vs. 242.0 Aluminum

Both 5456 aluminum and 242.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is 242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
73
Elongation at Break, % 11 to 18
0.5 to 1.5
Fatigue Strength, MPa 130 to 210
55 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 190 to 210
150 to 240
Tensile Strength: Ultimate (UTS), MPa 320 to 340
180 to 290
Tensile Strength: Yield (Proof), MPa 150 to 250
120 to 220

Thermal Properties

Latent Heat of Fusion, J/g 390
390
Maximum Temperature: Mechanical, °C 190
210
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
530
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 120
130 to 170
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
33 to 44
Electrical Conductivity: Equal Weight (Specific), % IACS 97
96 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
3.1
Embodied Carbon, kg CO2/kg material 9.0
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1170
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
1.3 to 3.4
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
110 to 340
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
45
Strength to Weight: Axial, points 33 to 35
16 to 26
Strength to Weight: Bending, points 38 to 40
23 to 32
Thermal Diffusivity, mm2/s 48
50 to 62
Thermal Shock Resistance, points 14 to 15
8.0 to 13

Alloy Composition


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Aluminum (Al), % 92 to 94.8
88.4 to 93.6
Chromium (Cr), % 0.050 to 0.2
0 to 0.25
Copper (Cu), % 0 to 0.1
3.5 to 4.5
Iron (Fe), % 0 to 0.4
0 to 1.0
Magnesium (Mg), % 4.7 to 5.5
1.2 to 1.8
Manganese (Mn), % 0.5 to 1.0
0 to 0.35
Nickel (Ni), % 0
1.7 to 2.3
Silicon (Si), % 0 to 0.25
0 to 0.7
Titanium (Ti), % 0 to 0.2
0 to 0.25
Zinc (Zn), % 0 to 0.25
0 to 0.35
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants