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5456 Aluminum vs. 3203 Aluminum

Both 5456 aluminum and 3203 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is 3203 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 11 to 18
4.5 to 29
Fatigue Strength, MPa 130 to 210
46 to 92
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 190 to 210
72 to 120
Tensile Strength: Ultimate (UTS), MPa 320 to 340
110 to 200
Tensile Strength: Yield (Proof), MPa 150 to 250
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 570
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 120
170
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
43
Electrical Conductivity: Equal Weight (Specific), % IACS 97
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 9.0
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1170
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
8.0 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
11 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 33 to 35
11 to 20
Strength to Weight: Bending, points 38 to 40
19 to 28
Thermal Diffusivity, mm2/s 48
70
Thermal Shock Resistance, points 14 to 15
4.9 to 8.8

Alloy Composition


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Aluminum (Al), % 92 to 94.8
96.9 to 99
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.050
Iron (Fe), % 0 to 0.4
0 to 0.7
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
1.0 to 1.5
Silicon (Si), % 0 to 0.25
0 to 0.6
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants