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5456 Aluminum vs. 5042 Aluminum

Both 5456 aluminum and 5042 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 11 to 18
1.1 to 3.4
Fatigue Strength, MPa 130 to 210
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 190 to 210
200
Tensile Strength: Ultimate (UTS), MPa 320 to 340
340 to 360
Tensile Strength: Yield (Proof), MPa 150 to 250
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
570
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 120
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
33
Electrical Conductivity: Equal Weight (Specific), % IACS 97
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 9.0
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1170
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 33 to 35
35 to 37
Strength to Weight: Bending, points 38 to 40
40 to 42
Thermal Diffusivity, mm2/s 48
53
Thermal Shock Resistance, points 14 to 15
15 to 16

Alloy Composition


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Aluminum (Al), % 92 to 94.8
94.2 to 96.8
Chromium (Cr), % 0.050 to 0.2
0 to 0.1
Copper (Cu), % 0 to 0.1
0 to 0.15
Iron (Fe), % 0 to 0.4
0 to 0.35
Magnesium (Mg), % 4.7 to 5.5
3.0 to 4.0
Manganese (Mn), % 0.5 to 1.0
0.2 to 0.5
Silicon (Si), % 0 to 0.25
0 to 0.2
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15