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5456 Aluminum vs. 535.0 Aluminum

Both 5456 aluminum and 535.0 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
67
Elongation at Break, % 11 to 18
10
Fatigue Strength, MPa 130 to 210
70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 190 to 210
190
Tensile Strength: Ultimate (UTS), MPa 320 to 340
270
Tensile Strength: Yield (Proof), MPa 150 to 250
140

Thermal Properties

Latent Heat of Fusion, J/g 390
390
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
630
Melting Onset (Solidus), °C 570
570
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 120
100
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
23
Electrical Conductivity: Equal Weight (Specific), % IACS 97
79

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 9.0
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1170
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
24
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 33 to 35
28
Strength to Weight: Bending, points 38 to 40
35
Thermal Diffusivity, mm2/s 48
42
Thermal Shock Resistance, points 14 to 15
12

Alloy Composition


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Aluminum (Al), % 92 to 94.8
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.050
Iron (Fe), % 0 to 0.4
0 to 0.15
Magnesium (Mg), % 4.7 to 5.5
6.2 to 7.5
Manganese (Mn), % 0.5 to 1.0
0.1 to 0.25
Silicon (Si), % 0 to 0.25
0 to 0.15
Titanium (Ti), % 0 to 0.2
0.1 to 0.25
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.15