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5456 Aluminum vs. 8090 Aluminum

Both 5456 aluminum and 8090 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is 8090 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
67
Elongation at Break, % 11 to 18
3.5 to 13
Fatigue Strength, MPa 130 to 210
91 to 140
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Tensile Strength: Ultimate (UTS), MPa 320 to 340
340 to 490
Tensile Strength: Yield (Proof), MPa 150 to 250
210 to 420

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 570
600
Specific Heat Capacity, J/kg-K 900
960
Thermal Conductivity, W/m-K 120
95 to 160
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
20
Electrical Conductivity: Equal Weight (Specific), % IACS 97
66

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 9.0
8.6
Embodied Energy, MJ/kg 150
170
Embodied Water, L/kg 1170
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
16 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
340 to 1330
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 33 to 35
34 to 49
Strength to Weight: Bending, points 38 to 40
39 to 50
Thermal Diffusivity, mm2/s 48
36 to 60
Thermal Shock Resistance, points 14 to 15
15 to 22

Alloy Composition


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Aluminum (Al), % 92 to 94.8
93 to 98.4
Chromium (Cr), % 0.050 to 0.2
0 to 0.1
Copper (Cu), % 0 to 0.1
1.0 to 1.6
Iron (Fe), % 0 to 0.4
0 to 0.3
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 4.7 to 5.5
0.6 to 1.3
Manganese (Mn), % 0.5 to 1.0
0 to 0.1
Silicon (Si), % 0 to 0.25
0 to 0.2
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.16
Residuals, % 0 to 0.15
0 to 0.15