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5456 Aluminum vs. Monel K-500

5456 aluminum belongs to the aluminum alloys classification, while Monel K-500 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is Monel K-500.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
160
Elongation at Break, % 11 to 18
25 to 36
Fatigue Strength, MPa 130 to 210
260 to 560
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
61
Shear Strength, MPa 190 to 210
430 to 700
Tensile Strength: Ultimate (UTS), MPa 320 to 340
640 to 1100
Tensile Strength: Yield (Proof), MPa 150 to 250
310 to 880

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 190
900
Melting Completion (Liquidus), °C 640
1350
Melting Onset (Solidus), °C 570
1320
Specific Heat Capacity, J/kg-K 900
440
Thermal Conductivity, W/m-K 120
18
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 97
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.7
8.7
Embodied Carbon, kg CO2/kg material 9.0
8.1
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1170
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
180 to 260
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
300 to 2420
Stiffness to Weight: Axial, points 14
10
Stiffness to Weight: Bending, points 50
21
Strength to Weight: Axial, points 33 to 35
21 to 35
Strength to Weight: Bending, points 38 to 40
19 to 27
Thermal Diffusivity, mm2/s 48
4.8
Thermal Shock Resistance, points 14 to 15
21 to 36

Alloy Composition


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Aluminum (Al), % 92 to 94.8
2.3 to 3.2
Carbon (C), % 0
0 to 0.18
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
27 to 33
Iron (Fe), % 0 to 0.4
0 to 2.0
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0 to 1.5
Nickel (Ni), % 0
63 to 70.4
Silicon (Si), % 0 to 0.25
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.2
0.35 to 0.85
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants