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5456 Aluminum vs. Nickel 825

5456 aluminum belongs to the aluminum alloys classification, while nickel 825 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is nickel 825.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 11 to 18
34
Fatigue Strength, MPa 130 to 210
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 190 to 210
430
Tensile Strength: Ultimate (UTS), MPa 320 to 340
650
Tensile Strength: Yield (Proof), MPa 150 to 250
260

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 190
980
Melting Completion (Liquidus), °C 640
1400
Melting Onset (Solidus), °C 570
1370
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 120
11
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 97
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
41
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 9.0
7.2
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1170
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
180
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
170
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 33 to 35
22
Strength to Weight: Bending, points 38 to 40
20
Thermal Diffusivity, mm2/s 48
2.9
Thermal Shock Resistance, points 14 to 15
17

Alloy Composition


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Aluminum (Al), % 92 to 94.8
0 to 0.2
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0.050 to 0.2
19.5 to 23.5
Copper (Cu), % 0 to 0.1
1.5 to 3.0
Iron (Fe), % 0 to 0.4
22 to 37.9
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0 to 1.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0
38 to 46
Silicon (Si), % 0 to 0.25
0 to 0.050
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0.6 to 1.2
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0