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5456 Aluminum vs. S66286 Stainless Steel

5456 aluminum belongs to the aluminum alloys classification, while S66286 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is S66286 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 11 to 18
17 to 40
Fatigue Strength, MPa 130 to 210
240 to 410
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
75
Shear Strength, MPa 190 to 210
420 to 630
Tensile Strength: Ultimate (UTS), MPa 320 to 340
620 to 1020
Tensile Strength: Yield (Proof), MPa 150 to 250
280 to 670

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Corrosion, °C 65
780
Maximum Temperature: Mechanical, °C 190
920
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 570
1370
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 120
15
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 97
2.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
26
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 9.0
6.0
Embodied Energy, MJ/kg 150
87
Embodied Water, L/kg 1170
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
150 to 200
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
190 to 1150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 33 to 35
22 to 36
Strength to Weight: Bending, points 38 to 40
20 to 28
Thermal Diffusivity, mm2/s 48
4.0
Thermal Shock Resistance, points 14 to 15
13 to 22

Alloy Composition


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Aluminum (Al), % 92 to 94.8
0 to 0.35
Boron (B), % 0
0.0010 to 0.010
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.050 to 0.2
13.5 to 16
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
49.1 to 59.5
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0 to 2.0
Molybdenum (Mo), % 0
1.0 to 1.5
Nickel (Ni), % 0
24 to 27
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
1.9 to 2.4
Vanadium (V), % 0
0.1 to 0.5
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants