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5456-O Aluminum vs. Annealed AISI 440C

5456-O aluminum belongs to the aluminum alloys classification, while annealed AISI 440C belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456-O aluminum and the bottom bar is annealed AISI 440C.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 18
14
Fatigue Strength, MPa 160
260
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 200
430
Tensile Strength: Ultimate (UTS), MPa 320
710
Tensile Strength: Yield (Proof), MPa 150
450

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Corrosion, °C 65
390
Maximum Temperature: Mechanical, °C 190
870
Melting Completion (Liquidus), °C 640
1480
Melting Onset (Solidus), °C 570
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 120
22
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 97
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.0
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1170
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 46
88
Resilience: Unit (Modulus of Resilience), kJ/m3 180
520
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 33
26
Strength to Weight: Bending, points 38
23
Thermal Diffusivity, mm2/s 48
6.0
Thermal Shock Resistance, points 14
26

Alloy Composition


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Aluminum (Al), % 92 to 94.8
0
Carbon (C), % 0
1.0 to 1.2
Chromium (Cr), % 0.050 to 0.2
16 to 18
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
78 to 83.1
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0