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5456-O Aluminum vs. Annealed SAE-AISI A7

5456-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI A7 belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456-O aluminum and the bottom bar is annealed SAE-AISI A7.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
240
Elastic (Young's, Tensile) Modulus, GPa 68
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 320
800

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Melting Completion (Liquidus), °C 640
1470
Melting Onset (Solidus), °C 570
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 120
37
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.0
13
Embodied Energy, MJ/kg 150
200
Embodied Water, L/kg 1170
100

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 33
29
Strength to Weight: Bending, points 38
25
Thermal Diffusivity, mm2/s 48
10
Thermal Shock Resistance, points 14
27

Alloy Composition


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Aluminum (Al), % 92 to 94.8
0
Carbon (C), % 0
2.0 to 2.9
Chromium (Cr), % 0.050 to 0.2
5.0 to 5.8
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.4
81.4 to 87.7
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0 to 0.8
Molybdenum (Mo), % 0
0.9 to 1.4
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.25
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
0.5 to 1.5
Vanadium (V), % 0
3.9 to 5.2
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0