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5456-O Aluminum vs. Annealed SAE-AISI D2

5456-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI D2 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456-O aluminum and the bottom bar is annealed SAE-AISI D2.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
230
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 18
16
Fatigue Strength, MPa 160
310
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 200
460
Tensile Strength: Ultimate (UTS), MPa 320
760
Tensile Strength: Yield (Proof), MPa 150
470

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 570
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 120
31
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
4.3
Electrical Conductivity: Equal Weight (Specific), % IACS 97
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.0
3.4
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1170
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 46
100
Resilience: Unit (Modulus of Resilience), kJ/m3 180
570
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 33
27
Strength to Weight: Bending, points 38
24
Thermal Diffusivity, mm2/s 48
8.3
Thermal Shock Resistance, points 14
25

Alloy Composition


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Aluminum (Al), % 92 to 94.8
0
Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0.050 to 0.2
11 to 13
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.4
81.3 to 86.9
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.25
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 1.1
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0