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5457 Aluminum vs. 2218 Aluminum

Both 5457 aluminum and 2218 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 2218 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
95 to 110
Elastic (Young's, Tensile) Modulus, GPa 68
73
Elongation at Break, % 6.0 to 22
6.8 to 10
Fatigue Strength, MPa 55 to 98
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 85 to 130
210 to 250
Tensile Strength: Ultimate (UTS), MPa 130 to 210
330 to 430
Tensile Strength: Yield (Proof), MPa 50 to 190
260 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 180
220
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 630
510
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 180
140
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
37
Electrical Conductivity: Equal Weight (Specific), % IACS 150
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
3.1
Embodied Carbon, kg CO2/kg material 8.4
8.2
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
27 to 31
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
450 to 650
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
45
Strength to Weight: Axial, points 13 to 21
30 to 39
Strength to Weight: Bending, points 21 to 28
34 to 41
Thermal Diffusivity, mm2/s 72
52
Thermal Shock Resistance, points 5.7 to 9.0
15 to 19

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
88.8 to 93.6
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.2
3.5 to 4.5
Iron (Fe), % 0 to 0.1
0 to 1.0
Magnesium (Mg), % 0.8 to 1.2
1.2 to 1.8
Manganese (Mn), % 0.15 to 0.45
0 to 0.2
Nickel (Ni), % 0
1.7 to 2.3
Silicon (Si), % 0 to 0.080
0 to 0.9
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.25
Residuals, % 0 to 0.1
0 to 0.15