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5457 Aluminum vs. 295.0 Aluminum

Both 5457 aluminum and 295.0 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 295.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
60 to 93
Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 6.0 to 22
2.0 to 7.2
Fatigue Strength, MPa 55 to 98
44 to 55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 85 to 130
180 to 230
Tensile Strength: Ultimate (UTS), MPa 130 to 210
230 to 280
Tensile Strength: Yield (Proof), MPa 50 to 190
100 to 220

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 630
530
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 180
140
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
35
Electrical Conductivity: Equal Weight (Specific), % IACS 150
100

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.4
7.9
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
5.2 to 13
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
77 to 340
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 13 to 21
21 to 26
Strength to Weight: Bending, points 21 to 28
27 to 32
Thermal Diffusivity, mm2/s 72
54
Thermal Shock Resistance, points 5.7 to 9.0
9.8 to 12

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
91.4 to 95.3
Copper (Cu), % 0 to 0.2
4.0 to 5.0
Iron (Fe), % 0 to 0.1
0 to 1.0
Magnesium (Mg), % 0.8 to 1.2
0 to 0.030
Manganese (Mn), % 0.15 to 0.45
0 to 0.35
Silicon (Si), % 0 to 0.080
0.7 to 1.5
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.35
Residuals, % 0 to 0.1
0 to 0.15