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5457 Aluminum vs. 359.0 Aluminum

Both 5457 aluminum and 359.0 aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 359.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
90 to 100
Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 6.0 to 22
3.8 to 4.9
Fatigue Strength, MPa 55 to 98
100
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 85 to 130
220 to 230
Tensile Strength: Ultimate (UTS), MPa 130 to 210
340 to 350
Tensile Strength: Yield (Proof), MPa 50 to 190
250 to 280

Thermal Properties

Latent Heat of Fusion, J/g 400
530
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
600
Melting Onset (Solidus), °C 630
570
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 180
140
Thermal Expansion, µm/m-K 24
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
35
Electrical Conductivity: Equal Weight (Specific), % IACS 150
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.4
8.0
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1090

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
12 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
450 to 540
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
54
Strength to Weight: Axial, points 13 to 21
37 to 38
Strength to Weight: Bending, points 21 to 28
42 to 43
Thermal Diffusivity, mm2/s 72
59
Thermal Shock Resistance, points 5.7 to 9.0
16 to 17

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
88.9 to 91
Copper (Cu), % 0 to 0.2
0 to 0.2
Iron (Fe), % 0 to 0.1
0 to 0.2
Magnesium (Mg), % 0.8 to 1.2
0.5 to 0.7
Manganese (Mn), % 0.15 to 0.45
0 to 0.1
Silicon (Si), % 0 to 0.080
8.5 to 9.5
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.1
Residuals, % 0 to 0.1
0 to 0.15