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5457 Aluminum vs. 7021 Aluminum

Both 5457 aluminum and 7021 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 7021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 6.0 to 22
9.4
Fatigue Strength, MPa 55 to 98
150
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
26
Shear Strength, MPa 85 to 130
270
Tensile Strength: Ultimate (UTS), MPa 130 to 210
460
Tensile Strength: Yield (Proof), MPa 50 to 190
390

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 180
200
Melting Completion (Liquidus), °C 660
630
Melting Onset (Solidus), °C 630
510
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 180
150
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
38
Electrical Conductivity: Equal Weight (Specific), % IACS 150
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.9
Embodied Carbon, kg CO2/kg material 8.4
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
41
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
1110
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
47
Strength to Weight: Axial, points 13 to 21
44
Strength to Weight: Bending, points 21 to 28
45
Thermal Diffusivity, mm2/s 72
59
Thermal Shock Resistance, points 5.7 to 9.0
20

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
90.7 to 93.7
Chromium (Cr), % 0
0 to 0.050
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.1
0 to 0.4
Magnesium (Mg), % 0.8 to 1.2
1.2 to 1.8
Manganese (Mn), % 0.15 to 0.45
0 to 0.1
Silicon (Si), % 0 to 0.080
0 to 0.25
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
5.0 to 6.0
Zirconium (Zr), % 0
0.080 to 0.18
Residuals, % 0 to 0.1
0 to 0.15