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5457 Aluminum vs. AISI 301LN Stainless Steel

5457 aluminum belongs to the aluminum alloys classification, while AISI 301LN stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is AISI 301LN stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
210 to 320
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.0 to 22
23 to 51
Fatigue Strength, MPa 55 to 98
270 to 520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 85 to 130
450 to 670
Tensile Strength: Ultimate (UTS), MPa 130 to 210
630 to 1060
Tensile Strength: Yield (Proof), MPa 50 to 190
270 to 770

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
890
Melting Completion (Liquidus), °C 660
1430
Melting Onset (Solidus), °C 630
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 180
15
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 150
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
2.7
Embodied Energy, MJ/kg 160
39
Embodied Water, L/kg 1190
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
220 to 290
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
180 to 1520
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 21
22 to 38
Strength to Weight: Bending, points 21 to 28
21 to 30
Thermal Diffusivity, mm2/s 72
4.0
Thermal Shock Resistance, points 5.7 to 9.0
14 to 24

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
16 to 18
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.1
70.7 to 77.9
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 2.0
Nickel (Ni), % 0
6.0 to 8.0
Nitrogen (N), % 0
0.070 to 0.2
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0

Comparable Variants