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5457 Aluminum vs. ASTM A217 Cast Steel

5457 aluminum belongs to the aluminum alloys classification, while ASTM A217 cast steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is ASTM A217 cast steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
160 to 210
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.0 to 22
21 to 27
Fatigue Strength, MPa 55 to 98
200 to 320
Poisson's Ratio 0.33
0.28 to 0.29
Shear Modulus, GPa 26
73 to 75
Tensile Strength: Ultimate (UTS), MPa 130 to 210
540 to 710
Tensile Strength: Yield (Proof), MPa 50 to 190
270 to 460

Thermal Properties

Latent Heat of Fusion, J/g 400
250 to 270
Maximum Temperature: Mechanical, °C 180
410 to 600
Melting Completion (Liquidus), °C 660
1450 to 1460
Melting Onset (Solidus), °C 630
1410 to 1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
26 to 50
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
7.3 to 9.2
Electrical Conductivity: Equal Weight (Specific), % IACS 150
8.4 to 11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4 to 7.0
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.5 to 2.1
Embodied Energy, MJ/kg 160
20 to 28
Embodied Water, L/kg 1190
47 to 87

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
110 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
190 to 570
Stiffness to Weight: Axial, points 14
13 to 14
Stiffness to Weight: Bending, points 50
24 to 25
Strength to Weight: Axial, points 13 to 21
19 to 25
Strength to Weight: Bending, points 21 to 28
19 to 23
Thermal Diffusivity, mm2/s 72
6.9 to 14
Thermal Shock Resistance, points 5.7 to 9.0
16 to 20