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5457 Aluminum vs. ASTM A266 Carbon Steel

5457 aluminum belongs to the aluminum alloys classification, while ASTM A266 carbon steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is ASTM A266 carbon steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
150 to 180
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.0 to 22
21 to 26
Fatigue Strength, MPa 55 to 98
170 to 200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 85 to 130
320 to 380
Tensile Strength: Ultimate (UTS), MPa 130 to 210
500 to 600
Tensile Strength: Yield (Proof), MPa 50 to 190
230 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 630
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
51 to 52
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 150
8.1 to 8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.4
Embodied Energy, MJ/kg 160
18 to 19
Embodied Water, L/kg 1190
46 to 47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
110
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
140 to 230
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
18 to 21
Strength to Weight: Bending, points 21 to 28
18 to 20
Thermal Diffusivity, mm2/s 72
14
Thermal Shock Resistance, points 5.7 to 9.0
16 to 19