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5457 Aluminum vs. EN 1.4864 Stainless Steel

5457 aluminum belongs to the aluminum alloys classification, while EN 1.4864 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is EN 1.4864 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
190
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.0 to 22
33
Fatigue Strength, MPa 55 to 98
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
75
Shear Strength, MPa 85 to 130
430
Tensile Strength: Ultimate (UTS), MPa 130 to 210
650
Tensile Strength: Yield (Proof), MPa 50 to 190
260

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 660
1390
Melting Onset (Solidus), °C 630
1340
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 180
13
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 150
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.4
5.3
Embodied Energy, MJ/kg 160
75
Embodied Water, L/kg 1190
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
170
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
170
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
23
Strength to Weight: Bending, points 21 to 28
21
Thermal Diffusivity, mm2/s 72
3.3
Thermal Shock Resistance, points 5.7 to 9.0
17

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.1
41.7 to 51
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 2.0
Nickel (Ni), % 0
33 to 37
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.080
1.0 to 2.0
Sulfur (S), % 0
0 to 0.015
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0