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5457 Aluminum vs. CC494K Bronze

5457 aluminum belongs to the aluminum alloys classification, while CC494K bronze belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is CC494K bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
67
Elastic (Young's, Tensile) Modulus, GPa 68
100
Elongation at Break, % 6.0 to 22
7.6
Poisson's Ratio 0.33
0.35
Shear Modulus, GPa 26
39
Tensile Strength: Ultimate (UTS), MPa 130 to 210
210
Tensile Strength: Yield (Proof), MPa 50 to 190
94

Thermal Properties

Latent Heat of Fusion, J/g 400
180
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 660
970
Melting Onset (Solidus), °C 630
890
Specific Heat Capacity, J/kg-K 900
360
Thermal Conductivity, W/m-K 180
63
Thermal Expansion, µm/m-K 24
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
16
Electrical Conductivity: Equal Weight (Specific), % IACS 150
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.7
9.1
Embodied Carbon, kg CO2/kg material 8.4
3.1
Embodied Energy, MJ/kg 160
50
Embodied Water, L/kg 1190
360

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
13
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
43
Stiffness to Weight: Axial, points 14
6.4
Stiffness to Weight: Bending, points 50
17
Strength to Weight: Axial, points 13 to 21
6.5
Strength to Weight: Bending, points 21 to 28
8.8
Thermal Diffusivity, mm2/s 72
19
Thermal Shock Resistance, points 5.7 to 9.0
7.8

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0 to 0.010
Antimony (Sb), % 0
0 to 0.5
Copper (Cu), % 0 to 0.2
78 to 87
Iron (Fe), % 0 to 0.1
0 to 0.25
Lead (Pb), % 0
8.0 to 10
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 0.2
Nickel (Ni), % 0
0 to 2.0
Phosphorus (P), % 0
0 to 0.1
Silicon (Si), % 0 to 0.080
0 to 0.010
Sulfur (S), % 0
0 to 0.1
Tin (Sn), % 0
4.0 to 6.0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 2.0
Residuals, % 0 to 0.1
0