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5457 Aluminum vs. Nickel 22

5457 aluminum belongs to the aluminum alloys classification, while nickel 22 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is nickel 22.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
220
Elongation at Break, % 6.0 to 22
49
Fatigue Strength, MPa 55 to 98
330
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
84
Shear Strength, MPa 85 to 130
560
Tensile Strength: Ultimate (UTS), MPa 130 to 210
790
Tensile Strength: Yield (Proof), MPa 50 to 190
360

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
990
Melting Completion (Liquidus), °C 660
1390
Melting Onset (Solidus), °C 630
1360
Specific Heat Capacity, J/kg-K 900
430
Thermal Conductivity, W/m-K 180
10
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 150
1.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
70
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.4
12
Embodied Energy, MJ/kg 160
170
Embodied Water, L/kg 1190
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
320
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
300
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
22
Strength to Weight: Axial, points 13 to 21
25
Strength to Weight: Bending, points 21 to 28
21
Thermal Diffusivity, mm2/s 72
2.7
Thermal Shock Resistance, points 5.7 to 9.0
24

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0
20 to 22.5
Cobalt (Co), % 0
0 to 2.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.1
2.0 to 6.0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 0.015
Molybdenum (Mo), % 0
12.5 to 14.5
Nickel (Ni), % 0
50.8 to 63
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.080
0 to 0.080
Sulfur (S), % 0
0 to 0.020
Tungsten (W), % 0
2.5 to 3.5
Vanadium (V), % 0 to 0.050
0 to 0.35
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0