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5457 Aluminum vs. Nickel 80A

5457 aluminum belongs to the aluminum alloys classification, while nickel 80A belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is nickel 80A.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.0 to 22
22
Fatigue Strength, MPa 55 to 98
430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 85 to 130
660
Tensile Strength: Ultimate (UTS), MPa 130 to 210
1040
Tensile Strength: Yield (Proof), MPa 50 to 190
710

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
980
Melting Completion (Liquidus), °C 660
1360
Melting Onset (Solidus), °C 630
1310
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
11
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 150
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.7
8.3
Embodied Carbon, kg CO2/kg material 8.4
9.8
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 1190
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
210
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
1300
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 13 to 21
35
Strength to Weight: Bending, points 21 to 28
27
Thermal Diffusivity, mm2/s 72
2.9
Thermal Shock Resistance, points 5.7 to 9.0
31

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0.5 to 1.8
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
18 to 21
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.1
0 to 3.0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.0
Nickel (Ni), % 0
69.4 to 79.7
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
1.8 to 2.7
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0