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5457 Aluminum vs. Titanium 6-2-4-2

5457 aluminum belongs to the aluminum alloys classification, while titanium 6-2-4-2 belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is titanium 6-2-4-2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 6.0 to 22
8.6
Fatigue Strength, MPa 55 to 98
490
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
40
Shear Strength, MPa 85 to 130
560
Tensile Strength: Ultimate (UTS), MPa 130 to 210
950
Tensile Strength: Yield (Proof), MPa 50 to 190
880

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
300
Melting Completion (Liquidus), °C 660
1590
Melting Onset (Solidus), °C 630
1540
Specific Heat Capacity, J/kg-K 900
540
Thermal Conductivity, W/m-K 180
6.9
Thermal Expansion, µm/m-K 24
9.5

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
0.9
Electrical Conductivity: Equal Weight (Specific), % IACS 150
1.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
42
Density, g/cm3 2.7
4.6
Embodied Carbon, kg CO2/kg material 8.4
32
Embodied Energy, MJ/kg 160
520
Embodied Water, L/kg 1190
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
79
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
3640
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
34
Strength to Weight: Axial, points 13 to 21
57
Strength to Weight: Bending, points 21 to 28
46
Thermal Diffusivity, mm2/s 72
2.8
Thermal Shock Resistance, points 5.7 to 9.0
67

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
5.5 to 6.5
Carbon (C), % 0
0 to 0.050
Copper (Cu), % 0 to 0.2
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 0.1
0 to 0.25
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0
Molybdenum (Mo), % 0
1.8 to 2.2
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.15
Silicon (Si), % 0 to 0.080
0.060 to 0.12
Tin (Sn), % 0
1.8 to 2.2
Titanium (Ti), % 0
83.7 to 87.2
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Zirconium (Zr), % 0
3.6 to 4.4
Residuals, % 0 to 0.1
0 to 0.4