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5457 Aluminum vs. Type 3 Magnetic Alloy

5457 aluminum belongs to the aluminum alloys classification, while Type 3 magnetic alloy belongs to the nickel alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is Type 3 magnetic alloy.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
180
Elongation at Break, % 6.0 to 22
43
Fatigue Strength, MPa 55 to 98
170
Poisson's Ratio 0.33
0.31
Shear Modulus, GPa 26
70
Shear Strength, MPa 85 to 130
380
Tensile Strength: Ultimate (UTS), MPa 130 to 210
550
Tensile Strength: Yield (Proof), MPa 50 to 190
210

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 180
910
Melting Completion (Liquidus), °C 660
1370
Melting Onset (Solidus), °C 630
1320
Specific Heat Capacity, J/kg-K 900
450
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 150
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.7
8.7
Embodied Carbon, kg CO2/kg material 8.4
8.7
Embodied Energy, MJ/kg 160
120
Embodied Water, L/kg 1190
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
190
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
120
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 50
22
Strength to Weight: Axial, points 13 to 21
18
Strength to Weight: Bending, points 21 to 28
17
Thermal Shock Resistance, points 5.7 to 9.0
18

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
2.0 to 3.0
Cobalt (Co), % 0
0 to 0.5
Copper (Cu), % 0 to 0.2
4.0 to 6.0
Iron (Fe), % 0 to 0.1
9.9 to 19
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
75 to 78
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.080
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0