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5457 Aluminum vs. C17500 Copper

5457 aluminum belongs to the aluminum alloys classification, while C17500 copper belongs to the copper alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C17500 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
120
Elongation at Break, % 6.0 to 22
6.0 to 30
Fatigue Strength, MPa 55 to 98
170 to 310
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
45
Shear Strength, MPa 85 to 130
200 to 520
Tensile Strength: Ultimate (UTS), MPa 130 to 210
310 to 860
Tensile Strength: Yield (Proof), MPa 50 to 190
170 to 760

Thermal Properties

Latent Heat of Fusion, J/g 400
220
Maximum Temperature: Mechanical, °C 180
220
Melting Completion (Liquidus), °C 660
1060
Melting Onset (Solidus), °C 630
1020
Specific Heat Capacity, J/kg-K 900
390
Thermal Conductivity, W/m-K 180
200
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
24 to 53
Electrical Conductivity: Equal Weight (Specific), % IACS 150
24 to 54

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
60
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.4
4.7
Embodied Energy, MJ/kg 160
73
Embodied Water, L/kg 1190
320

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
30 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
120 to 2390
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 13 to 21
9.7 to 27
Strength to Weight: Bending, points 21 to 28
11 to 23
Thermal Diffusivity, mm2/s 72
59
Thermal Shock Resistance, points 5.7 to 9.0
11 to 29

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0 to 0.2
Beryllium (Be), % 0
0.4 to 0.7
Cobalt (Co), % 0
2.4 to 2.7
Copper (Cu), % 0 to 0.2
95.6 to 97.2
Iron (Fe), % 0 to 0.1
0 to 0.1
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0
Silicon (Si), % 0 to 0.080
0 to 0.2
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0 to 0.5