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5457 Aluminum vs. C82500 Copper

5457 aluminum belongs to the aluminum alloys classification, while C82500 copper belongs to the copper alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C82500 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
120
Elongation at Break, % 6.0 to 22
1.0 to 20
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
45
Tensile Strength: Ultimate (UTS), MPa 130 to 210
550 to 1100
Tensile Strength: Yield (Proof), MPa 50 to 190
310 to 980

Thermal Properties

Latent Heat of Fusion, J/g 400
240
Maximum Temperature: Mechanical, °C 180
280
Melting Completion (Liquidus), °C 660
980
Melting Onset (Solidus), °C 630
860
Specific Heat Capacity, J/kg-K 900
390
Thermal Conductivity, W/m-K 180
130
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
20
Electrical Conductivity: Equal Weight (Specific), % IACS 150
21

Otherwise Unclassified Properties

Density, g/cm3 2.7
8.8
Embodied Carbon, kg CO2/kg material 8.4
10
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 1190
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
11 to 94
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
400 to 4000
Stiffness to Weight: Axial, points 14
7.7
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 13 to 21
18 to 35
Strength to Weight: Bending, points 21 to 28
17 to 27
Thermal Diffusivity, mm2/s 72
38
Thermal Shock Resistance, points 5.7 to 9.0
19 to 38

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0 to 0.15
Beryllium (Be), % 0
1.9 to 2.3
Chromium (Cr), % 0
0 to 0.1
Cobalt (Co), % 0
0.15 to 0.7
Copper (Cu), % 0 to 0.2
95.3 to 97.8
Iron (Fe), % 0 to 0.1
0 to 0.25
Lead (Pb), % 0
0 to 0.020
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0
Nickel (Ni), % 0
0 to 0.2
Silicon (Si), % 0 to 0.080
0.2 to 0.35
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0
0 to 0.12
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.1
Residuals, % 0 to 0.1
0 to 0.5