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5457 Aluminum vs. C86400 Bronze

5457 aluminum belongs to the aluminum alloys classification, while C86400 bronze belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C86400 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
100
Elongation at Break, % 6.0 to 22
17
Poisson's Ratio 0.33
0.31
Shear Modulus, GPa 26
40
Tensile Strength: Ultimate (UTS), MPa 130 to 210
470
Tensile Strength: Yield (Proof), MPa 50 to 190
150

Thermal Properties

Latent Heat of Fusion, J/g 400
170
Maximum Temperature: Mechanical, °C 180
120
Melting Completion (Liquidus), °C 660
880
Melting Onset (Solidus), °C 630
860
Specific Heat Capacity, J/kg-K 900
390
Thermal Conductivity, W/m-K 180
88
Thermal Expansion, µm/m-K 24
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
19
Electrical Conductivity: Equal Weight (Specific), % IACS 150
22

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
23
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.4
2.8
Embodied Energy, MJ/kg 160
48
Embodied Water, L/kg 1190
330

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
63
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
110
Stiffness to Weight: Axial, points 14
7.3
Stiffness to Weight: Bending, points 50
20
Strength to Weight: Axial, points 13 to 21
16
Strength to Weight: Bending, points 21 to 28
17
Thermal Diffusivity, mm2/s 72
29
Thermal Shock Resistance, points 5.7 to 9.0
16

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0.5 to 1.5
Copper (Cu), % 0 to 0.2
56 to 62
Iron (Fe), % 0 to 0.1
0.4 to 2.0
Lead (Pb), % 0
0.5 to 1.5
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0.1 to 1.0
Nickel (Ni), % 0
0 to 1.0
Silicon (Si), % 0 to 0.080
0
Tin (Sn), % 0
0.5 to 1.5
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
34 to 42
Residuals, % 0 to 0.1
0 to 1.0